Farewell Newcastle

After the most intellectually grueling 4 hours of my life, Dr Will Mayes and Prof. David Manning invited me back into the meeting room and were both standing with smiles on their faces.  I had passed my PhD viva – with one month’s minor corrections!

My time at Newcastle has been an absolute delight and it was sad to say goodbye last Friday.  There are many people who have helped me along the way, some of which have been acknowledged in my PhD thesis but also some which hadn’t – not least my examiners for taking the considerable time and effort out of their busy schedules to read and interrogate my thesis.  But also the friends from the Devonshire Building who, at the drop of a hat, helped me celebrate such a memorable occasion – you know who you are.

Formal thesis acknowledgements:

Firstly, I must thank my first supervisor Dr Adam Jarvis for his generous support and patience during my time at Newcastle.  Thanks are also extended to my secondary supervisors, all of whom have provided valuable assistance: Prof. Paul Younger, Dr Simon Reed, Dr Ian Watson and especially Dr Catherine Gandy.  This PhD was largely funded by The Coal Authority, and I am indebted to the efforts of Tracey Davis, without which I would not have had the fortune of indulging in this research degree.  My appreciation also extends to friends and colleagues at The Coal Authority for their assistance when faced with continued requests for information.

Over the last three years, I have spent many enjoyable hours both in the beautiful Lake District and in the immaculate laboratories of the Devonshire Building with Jane Davis and Patrick Orme.  Their help and shared experience was invaluable to successful completion of this research.  Additional assistance has been provided by other staff across the School of Civil Engineering and Geosciences, in particular Dr Angie Sherry for her help with the microbes.  Thanks are also extended to Leon Kirk of Acumen Waste Ltd. and Hein Schade of Helix Projects Ltd. who provided insider knowledge of the waste and minerals industry.  The information they provided was crucial in forming some of the economical calculations presented in this thesis.

Behind the scenes, my wonderful wife Claire has been a continued source of reassurance, inspiration, and above all, a fantastic companion.  Thanks also for proof reading my Thesis, along with my old man.  Dad, one day I’ll know where to put those punctuation marks!

 

Off-grid energy as a catalyst for site development

Force Crag Mine, one of the key case study sites for my PhD research is situated half way up a mountain in the English Lake District. It is several miles from the nearest service connection or road – one reason for the use of passive treatment for the polluted water leaving the mine.  But, the site is also host to historic mine buildings and mineral processing equipment owned by the National Trust which operates tours to the site, although these are limited to a few occasions during the warmer months.  Perhaps the site may be more attractive to visitors throughout the year if there was a cafe and other facilities, but what about electricity to boil the kettle and heat to warm the building?

Small scale hydropower was used at Force Crag Mine more than a century ago, and might offer a viable means of generating electricity at the site today.  Cascading waterCascading waters exist in both small watercourses and also flowing from the abandoned mine workings to the treatment system.  In addition, the water flowing from the mine is typically stable in temperature year-round, despite changes in air temperatures.  This might offer a means of providing space heating to visitor facilities – with the help of heat pumps coupled to a hydropower turbine – during the colder months.

These sources of energy are entirely renewable, and might offer a catalyst to improve the amenity value of such a remote yet historically interesting site.

 

 

Characterization of Passive Treatment System Substrates and Potential for Zinc Recovery

Here is the abstract to my paper presented at the 2015 ICARD conference:

Treatment of mine drainage, during operation and following abandonment, can represent a substantial cost to mine operators and governing authorities. Recovery of valuable metals from mine drainage as part of the treatment process may offset costs, yet this is rarely seen in practice. Industrial-scale metal recovery from mine waters are the preserve of active treatment systems, where reactor conditions are carefully controlled to ensure consistent quality of product. In many circumstances passive treatment is the preferred approach, but close process control is not feasible in these systems. Analysis of substrate from a pilot-scale compost-based passive treatment system, which operated for two years, has been conducted. The treatment system, which harnessed bacterial sulfate reduction to remove metals as their sulfides, showed that under UK regulations used substrate was within the worst-case ‘hazardous’ category due to accumulated zinc, and required pre-treatment due to high total organic carbon. Typical costs for disposal are estimated at 1104 US$/tonne, excluding removal and transport. The majority of zinc accumulates in the upper substrate layer. Greatest zinc concentration of 14,050mg/kg (1.4%w/w) was observed in the 0– 230mm depth layer; whereas in the corresponding lower layer, 230–460mm, zinc was 808mg/kg (0.08%w/w). This suggests that selective ‘harvesting’ of upper substrate layers may reduce waste volumes generated, and higher zinc concentrations may be more amenable to metal recovery. Batch-scale leaching tests have also been undertaken, demonstrating recovery in excess of 83 – 96% of zinc from the upper-layer substrate, depending on acid strength used (20; 100; 500mol/m3 sulfuric acid), within a 100 hour leach test. The results are discussed in the context of the possible economic benefits of metal recovery for passive treatment systems at larger scale.

 

the full paper can be accessed here 

 

Reflecting upon ICARD-IMWA 2015

ICARD-IMWA 2015 came to a close last night in Santiago, Chile after an intensive three day conference tackling all matters mine water.  It was such a unique opportunity to discuss my own work and the work of others with the leading specialists from around the world.  My presentation on metal recovery experiments went relatively smoothly and managed to fend off questions from Bob Hedin of Hedin Environmental and Jim Gusek from Sovereign Consulting in the US.  Jim came to chat afterwards, telling me that ‘no one has ever done this before’ – what great reassurance for a PhD student, lets hope he is right!

As this was both the IMWA and ICARD conference, there were plenary talks from industry representatives as well as technical specialists. Personally I felt uneasy at some of the claims of ‘sustainable mining’ made by some.  Mining is by definition unsustainable – not to say it does not have a role in modern society – but we need to be realistic about what is achievable when discussing environmental matters to avoid damaging credibility.

Regardless of some of these undertones, the technical parallel sessions were fantastic (I would suggest to anyone interested in mine water treatment to check out the proceedings, which should be freely available online soon).  Normally I would slope off and miss a few talks later in the conference to catch breath, but felt compelled to attend all the sessions I could as the standard and relevance of presentations was so high.  Particularly good talks were given by the passive treatment folks from NZ/Canada – Weber; Weisener; Trum et al. and also active treatment by Bioteq (Cratochvil et al.) – although it would be great to get an independent review of the Bioteq technology which looks very promising for resource recovery.  As always, highly engaging talks also given by our UK co-workers. The final lesson learned in Santiago was not to ask for a Peruvian Pisco Sour in Chile – things go downhill pretty quickly after one of these!

Bio-mining mine water treatment waste

Might it be possible to de-contaminate mine water treatment system substrates using mine water? A mad idea, perhaps, although there is some method behind it…
The use of iron and sulphur oxidising bacteria is a well-established practice for metal leaching in the mining industry, harnessing a process which is responsible for causing acid mine drainage: bio-oxidisation of iron-sulphides within mine workings.
I’m currently attempting to apply this approach to the Nenthead treatment system substrate which is contaminated with zinc – probably as a sulphide. However, where microbes are concerned things are never straightforward, so many thanks to the Geosciences research team at Newcastle University for their ongoing advice and assistance in the lab.

Metal concentrate?

Having undertaken leach-testing of metal mine water treatment substrate, and precipitation of dissolved solids from pregnant leach solutions, what is left is this grey-green sludge. Further analysis will show if this contains economic levels of metals!

Commodity?

Commodity?

Resources from abandoned mines?

Mine closure normally means an end to productivity, but the start of a long process of clean up and management of its legacy. One particular issue relates to the perpetual flow of water from mines, which can often be highly polluting due to its dissolved metal content. Dealing with this mine water involves substantial expense at a time when mines are no longer operational; but what if costs could be recovered in other ways? My research considers the technical feasibility of recovering resources from abandoned mines, in particular where low-cost passive treatment systems have been installed to deal with polluting waters.

Force Crag

Force Crag Mine, Cumbria (Abandoned Pb-Zn mine)